Review of equipment for truck tire fitting

Equipment for truck tire fitting is distinguished by its relatively large size and weight, durable materials and increased wear resistance. Its composition in the workshop depends on the range of services provided, but most often consists of the following necessary machines and tools:

truck tire changing stand;
balancing stand for cargo wheels;
vulcanizer;
side expander;
rolling jack;
pneumatic impact wrench;
piston compressor.

Tire changer

When choosing the main equipment for tire fitting, you should pay attention to the diameter of the rims for which it is designed. The standard size is 14-26”, but allows for extensions to extend the range to 42”. A larger diameter is necessary for servicing road and agricultural equipment, which is not always necessary when the workshop is located along a federal or regional road.

The second important indicator is the power of the machine’s electric motor: for trucks and passenger transport, up to 2 kW is sufficient power. Price range depending on characteristics: RUB 130,000–1,300,000.

Truck vertical tire changing machine TS-26

Cost : 130,000 rub.

Manufacturer : China.

Features : Built-in hydraulic wheel lift. Wall installation is acceptable. The hydraulic emergency valve releases excess pressure.

Specifications:

disc diameter 19-26 inches;
maximum tire diameter 1400 mm;
maximum wheel weight 380 kg;
working pressure 130 bar;
engine power 3.3 kW;
power supply 380 V;
dimensions 1250x1190x1650 mm;
weight 485 kg.

Truck tire changer FLYING TCS-26

Cost : 210,000 rub.

Manufacturer : China.

Features : Two rotation speeds. Pressure adjustment. Rapid change of position.

Specifications:

disc diameter 14-26 inches;
maximum wheel diameter 1600 mm;
maximum wheel weight 500 kg;
engine power 1.5 kW;
voltage 380 V;
dimensions 2000x1580x950 mm;
weight 528 kg.

Truck tire changer up to 56” GIULIANO S551 XL

Cost : 800,000 rub.

Manufacturer : Italy.

Features : Suitable for agricultural machinery. Self-centering wheel clamp. Mobile remote control.

Specifications:

disc diameter 14-56″;
maximum wheel weight 1500 kg;
maximum wheel width 110 mm;
power supply 380 V;
electric motor power 1.5 kW;
weight 790 kg.

Tire changer M&B DIDO 30

Cost : 500,000 rub.

Manufacturer : Italy.

Features : Self-centering grip for all types of discs. Adjustment of fixation force.

Specifications:

disc diameter 14–30″;
maximum wheel diameter (mm) 1640 mm;
maximum wheel weight 1200 kg;
voltage 380 V;
power 1.5 kW;
gross weight 640 kg;
packaging dimensions 185x147x97 cm.

Semi-automatic truck tire changer HOFMANN MONTY 5800 BA

Cost : 1,300,000 rub.

Manufacturer : Germany.

Features : For wheels of all types of trucks. High spin force.

Specifications:

disc diameter 4–58″;
maximum wheel diameter 2500 mm;
bead pressing force 3800 N;
maximum wheel weight 2000 kg;
engine power 3 kW;
power supply 380 V;
dimensions 2000/2100/2960 mm;
weight 1400 kg.

Reasons for self-assembly

A homemade tire changing machine in most cases is assembled for the following reasons:

Financial savings. The cost of service stations provided is constantly growing. In addition, a homemade structure can be used to perform work and make a profit.
Protection against defects due to the tire mechanic’s dishonest attitude towards his work. Today it is quite difficult to find a service station that provides quality services. Craftsmen quite often make mistakes, which causes rapid wear of tires.
Quick replacement, no need to wait in line. During the tire change period, literally at every service station there is a large queue of people wanting to change tires. At the same time, the cost of the services provided increases significantly.
There is an opportunity to earn money with minimal investment. When creating your own car service center, you can save on purchasing a tire changing machine.

You can make your own tire changing machine from scrap materials. At the same time, it will be practically not inferior in performance to the industrial version.

Balancing machine

To eliminate the displacement of the wheel mass relative to its axis, reduce vibration and increase service life after tire fitting, they work with it on a balancing stand. An important quality of this equipment is minimal error. Expensive Italian machines have optimal performance, while Russian-made machines have average performance. Chinese machines, at the most attractive prices, are equipped with sensors that are not of the highest accuracy and quickly break down. The simplest balancing machine will cost less than 90 thousand rubles, the most expensive model in this selection is 800 thousand rubles.

Balancing load stand TS-850

Cost : 88,000 rub.

Manufacturer : China.

Features : For passenger cars and trucks. Pneumatic trolley included. Works only on flat surfaces.

Specifications:

maximum wheel weight 150 kg;
wheel diameter 1200 mm;
disc diameter 13″–24″;
measurement time 8 s;
rotation speed 200 rpm;
supply voltage 220/380 V;
power 0.6 kW;
dimensions 1220x960x1190 mm;
weight 226 kg.

Universal balancing stand STORM MAXI

Cost : 180,000 rub.

Manufacturer : Russia.

Features : Automatic mode without pressing buttons. Adapts to operator habits. Two operating modes for passenger and truck wheels.

Specifications:

Max. disc diameter 10–30″;
Max. wheel width 500 mm;
voltage 220 V;
wheel weight up to 200 kg;
power consumption 0.75 W;
overall dimensions with casing 1360x1360x1375 mm;
weight 130 kg.

Automatic balancing stand SIVIK TRUCKER LUXE

Cost : 230,000 rub.

Manufacturer : Russia.

Features : Load wheel in 50 s. Pneumolift. Function for dividing large loads.

Specifications:

disc diameter up to 28″;
power supply 220 V;
wheel weight up to 200 kg;
maximum tire diameter 1200 mm;
dimensions 2100x1370x1800 mm;
weight 308 kg.

Truck balancing machine SICE S-696

Cost : 560,000 rub.

Manufacturer : Italy.

Features : Self-diagnosis, self-balancing. Equipped with a pneumatic lift. Special program for alloy wheels. Automatic data entry.

Specifications:

maximum wheel diameter 52”;
wheel weight up to 200 kg;
power supply 230 V;
rotation speed 99 rpm;
overall dimensions 2600x880x2350 mm;
machine weight 255 kg.

Balancing stand with pressure roller HUNTER GSP9600HD

Cost : 800,000 rub.

Manufacturer : USA.

Features : Roller with imitation road surface. Prediction of wheel behavior on the road. Automatic positioning of weights.

Specifications:

disc diameter 10–30″;
maximum wheel diameter 1321 mm;
wheel weight up to 227 kg;
power 2.53 kW;
weight 486 kg.

Useful tips

When performing tire fitting work, the following recommendations should be taken into account:

The extreme part of the lining should not be subject to serious mechanical stress. This is due to the fact that if you make a mistake, you can create serious problems for yourself in the future with the installation of tires. The most difficulties arise when installing tubeless tires.
The edges are lubricated with grease to eliminate the possibility of damage to the rubber. It is worth considering that the tire should be lubricated every time it is installed. By using a lubricant, the likelihood of a rupture in the rubber is significantly reduced.
At the time of installation, it is recommended to use a soap composition or another with lubricating properties. Their use greatly simplifies the installation process.
When installing rubber on the disc, you need to ensure that there is no gap between them. This can lead to the tire starting to flatten or the outer part of the rubber to become damaged.
On sale you can find quite a few different special kits for installing tires. Their use allows you to significantly simplify your work. Special kits include sealing harnesses and mounts of various sizes.

On the Internet you can find a variety of drawings according to which tire changing machines are made. In most cases, improvised materials are used in construction.

The design of a homemade tire changing machine allows for high-quality removal and installation of tires on almost any rim. At the same time, the machine is assembled practically from scrap materials, that is, it will cost a low cost. Considering that the cost of a service station is constantly growing, a homemade machine in the garage will be useful.

Many motorists have thought about how they can save time and money on tire fitting by doing it themselves. Plus, as we know, not every tire shop can offer quality services. So sometimes after changing tires, we can find bent wheels, and sometimes even the car body itself.

There is always a long line at the tire shop, and therefore, to change tires, sometimes you have to stand in a long line. And, of course, the price for such services is not small, and if you take into account the fact that you need to change your car’s shoes at least twice a year, the amount turns out to be good. Therefore, many motorists are thinking about replacing tires themselves.

For this action, we will need a homemade manual tire changing machine. The design of such machines is simple and drawings are not needed for their manufacture. Below we will provide you with all the necessary information, as well as a training video that will demonstrate the device and features of building a machine with your own hands and its operation.

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Vulcanizer

Equipment for restoring the tightness of a tire using a hot method is called a vulcanizer. This is one of the most popular repair areas among truck drivers. In truck tire fitting, tabletop and floor-mounted vulcanizers with a power of more than 1 kW, equipped with a timer, are more often used. The cost of a unit of equipment varies from 25,000 rubles. up to 140,000 rub. depending on the maximum wheel diameter and heating technology.

Electric vulcanizer for truck wheels GARO 6140

Cost : 25,000 rub.

Manufacturer : Russia.

Features : Tabletop. Low power.

Specifications:

supply voltage 220 V;
power consumption 970 W;
heater temperature 143 C;
dimensions 405x350x630 mm;
weight 55 kg.

Vulcanizer "SIBEK Maxi"

Cost : 52,000 rub.

Manufacturer : Russia.

Features : Electronic timer. Variable geometry of the working surface.

Specifications:

supply voltage 220 V;
power consumption 1200;
heating temperature 145±10% C;
overall dimensions 360x740x1230 mm;
weight 55 kg.

Roll-away vulcanizer "Sibek ELF-P"

Cost : 89,000 rub.

Manufacturer : Russia.

Features : Easy access to the repair area. Two positions. Automatic control system. Built-in tool cabinet.

Specifications:

working surface temperature 145±10% C;
supply voltage 220 V;
power consumption 1200 W;
overall dimensions 520x940x1710 mm;
weight 90 kg.

Vulcanizer TECH S1018-220

Cost : 120,000 rub.

Manufacturer : USA.

Features : One-stage and two-stage repair methods. High strength patches.

Specifications:

weight 33 kg;
dimensions 660x200x920 mm;
heating plates 2 pcs.;
clamp width 200 mm.

Truck tire vulcanizer "Complex-2"

Cost : 140,000 rub.

Manufacturer : Russia.

Features : Temperature control at several points. Automatic shutdown.

Specifications:

power supply voltage 220 V;
rated power 1400 W;
working temperature of vulcanization 140 C;
size 850x950x1500 mm;
weight 60 kg.

Important Tips

Preparing to start installing the tire

After you have separated the tire from the wheel, you should completely dismantle it. For such a task, it is best to use a pry bar as the main tool. This mount should be quite long, with a handle welded to it. After you have installed the disk on the flange using a clamp, we fix it.

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After this, using the narrow end of the pry bar, we move the edge of the tire beyond the outer part of the disc. After we have turned the disk over, we can remove the tire from the wheel.

At this stage of work, it is important to consider the following factors:

The edge of the rim should not be subject to deformation. This point can make it very difficult to mount the tire on the wheel, especially if you use a tubeless tire.
In order to maintain the integrity of the tire being dismantled, we need to lubricate the narrow edge with ordinary grease. This action can reduce the likelihood of rubber breakthrough.
During installation work, installing a new tire on a wheel, we also recommend using a soap solution.

Homemade lever for beading wheels

It is also important to note that when installing the tire on the wheel, great care should be taken to ensure that there are no gaps between the tire and the rim. As an addition to a homemade tire changing machine, we recommend purchasing a specialized set of tools in which you can find sealing harnesses, as well as pry bars of different sizes.

As you can see, the design of such a wheel beading machine is quite simple and does not require any drawing. Making it yourself is very simple. This way you can save a lot of your time and also save money.

Article taken from the site -stanokgid.ru

DIY tire changing machine

homemade manual tire changer

Description

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tire changing machine for mounting disks in the garage

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Manual Tire Fitting of Moto Wheels

Extender

The presence of equipment to widen the tire beads in order to improve access to the inside of the tire is an optional option. However, the presence of a bead expander greatly simplifies the work in complex repair cases and increases the speed of work.

Depending on the method of operation, side expanders are divided into hydraulic and pneumatic, the latter of which are widely used in truck tire repair. Their cost varies from 46,000 rubles. up to 80,000 rub.

Extender SIVIK KS-116

Cost : 46,000 rub.

Manufacturer : Russia.

Features : Pneumatic tire lifting system.

Specifications:

maximum tire weight 80 kg;
pressure 8-10 bar;
working height 550 mm;
dimensions 500x780x790 mm;
weight 59 kg.

Pneumatic bead expander Rossvik BT-62C

Cost : 60,000 rub.

Manufacturer : Russia.

Features : Suitable for agricultural machinery.

Specifications:

load capacity 100 kg;
working pressure 10 bar;
side extension 540 mm;
voltage 220 W;
weight 120 kg;
overall dimensions 1250x810x800 mm.

Pneumatic bead expander TROMMELBERG TS-S203

Cost : 80,000 rub.

Manufacturer : China.

Features : Stability. Light source on a flexible base.

Specifications:

lamp lamp 12 V;
power supply 220 V;
operating air pressure 8-10 bar;
dimensions 1860x920x1080 mm;
weight 133 kg.

Pneumatic side expander POLARUS BR-P

Cost : 63,000 rub.

Manufacturer : Russia.

Features : Pneumatic lift. Long-term fixation in a given position.

Specifications:

maximum tire width 300 mm;
power supply 220 V;
operating air pressure 8–12 bar;
flange height 145–275 mm;
dimensions 1880x1200x1140 mm;
weight 140 kg.

Truck side spreader NORDBERG D5

Cost : 70,000 rub.

Manufacturer : China.

Features : Installation table, lift.

Specifications:

Max. tire weight 150 kg;
voltage 220 V;
operating pressure 8–12 bar;
dimensions 1500x1200x1200mm.

Direct assembly process

You can assemble a tire changing machine as follows:

To make the frame you will need durable profile pipes. They will serve as an excellent basis for the machine.
A distance of at least 700 millimeters must be maintained between pipes. This ensures the stability of the structure during operation.
The parallel arrangement of pipes is ensured by using an angle. In addition, they are used to strengthen the structure.
If desired, you can complement the design with adjustable legs. You can make the device mobile by installing wheels or rollers; in working condition, fixation is carried out using stoppers.
After creating the base, the metal pipe is fastened. It is recommended to choose a version with a diameter of 20-30 millimeters. A flange is installed at a height of 40–60 centimeters before welding work.
The next step is to attach the fastening element, which is represented by a steel plate. It will be used as a base when attaching the lever.
The lever is represented by a design consisting of a shoulder and a paw. The paw is used for direct tire removal.

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It is practically impossible to assemble a structure without a welding machine. In addition, the metal should be protected from environmental influences by painting the surface.

Jack

Rolling jacks are used to lift and hold the vehicle while the wheel is being repaired. For freight transport, the required lifting capacity of the equipment is from 5 tons and above, the lifting height is from 35 cm. The price range is from 13,000 rubles. for a simple Chinese lift up to 175,000 rubles. for the Spanish model made of especially durable alloy.

Pneumohydraulic rolling jack ZX1001F

Cost : 13,000 rub.

Manufacturer : China.

Features : Large diameter metal wheels. Rubberized drive handle.

Specifications:

load capacity 50 t;
lifting height 280-470 mm;
dimensions 1350x300x295 mm;
weight 33 kg.

Pneumohydraulic jack Nordberg N-3322L

Cost : 17,000 rub.

Manufacturer : China.

Features : Telescopic working piston. Low axis position.

Specifications:

load capacity 22 t;
pick-up height 185–465 mm.

Rolling hydraulic jack GARO ZD-2210L

Cost : 33,000 rub.

Manufacturer : China.

Features : Optimal model for various types of trucks

Specifications:

load capacity 10 t;
lifting height 170-570 mm;
dimensions 1660x520x350 mm;
weight 58 kg.

Mobile pneumohydraulic jack PASQUIN P 102

Cost : 90,000 rub.

Manufacturer : Italy.

Features : Two-stage lifting system

Specifications:

height 175–360 mm;
load capacity 15 t/30 t;
weight 28 kg;
working pressure 9-12 bar.

Rolling pneumohydraulic jack MEGA N20-3

Cost : 175,000 rub.

Manufacturer : Spain.

Features : High quality alloy, impact resistant. Modular design. Lowering with control system.

Specifications:

load capacity 20 t/35t/65 t;
lift up to 415 mm;
packaging dimensions 1500/420/370 mm;
weight 70 kg.

Impact wrench

Pneumatic impact wrenches are used to loosen the connections of cargo wheels. The main characteristics that you need to pay attention to are: power, torque, tightening torque. The same parameters also affect the cost: various models can be purchased with a budget of 14,000 rubles or 115,000 rubles.

Reinforced tire changer ROTAKE RT-5770

Cost : 14,000 rub.

Manufacturer : China.

Features : Metal body. Two handles. Built-in reverse.

Specifications:

maximum force 3200 Nm;
free rotation speed 3200 rpm;
air flow 651 l/min;
connection 1/2″;
working pressure 6.2 bar;
weight 16 kg.

Pneumatic impact wrench KING TONY P33622-075B

Cost : 25,000 rub.

Manufacturer : Taiwan.

Features : Compact, lightweight.

Specifications:

weight 7 kg;
maximum tightening force 1085 Nm;
air flow 198 l/min;
rotation speed 6500 rpm.

Impact wrench for trucks Chicago Pneumatic CP7780-6

Cost : 39,000 rub.

Manufacturer : Belgium.

Features : Aluminum housing. Ergonomic handle.

Specifications:

maximum torque 2320 Nm;
air consumption at load 23.4 l/s;
idle speed 5000 rpm;
length 520 mm;
weight 7.7 kg.

Pneumatic impact wrench SUMAKE ST-55881-8

Cost : 57,000 rub.

Manufacturer : Taiwan.

Features : Fit size 1”.

Specifications:

air flow 566 l/min;
working pressure 6.5 Atm;
torque 2439 N/m;
rotation speed 4200 rpm;
weight 10.6 kg.

Rolling electric impact wrench KRAFTWELL KRW12

Cost : 115,000 rub.

Manufacturer : China.

Features : For nuts of cargo and passenger vehicles. Does not require compressed air. Easy.

Specifications:

power 0.75 kW;
network 380 V;
torque 450-950 Nm;
rotation speed 1400 rpm;
force 4000 Nm;
dimensions 1340x560x1070 mm;
weight 64 kg.

Description of design

Homemade wheel beading machine

If you look at the procedure for changing tires, at first glance it will seem very simple. In order to make a replacement, you should simply remove the old tire from the rim and then install a new one. At the same time, when fitting tires, we are faced with a small problem.

Dismantling requires enormous effort. Of course, we can use special tools presented in the form of a “travel kit”. In this set we will find several mounts that have different shapes, as well as special wedges. Such tools can make wheel trim a little easier. At the same time, if you have been using the tire for quite a long period, then separating it from the wheel will be very difficult. Therefore, the best way out of the situation would be to use a tire changing machine. This tool will help you in solving such problem.

The design of such a do-it-yourself machine should be presented in the form of such components as:

frame. It is often presented in the form of two rectangular profile pipes, which are located parallel to one another. These pipes are connected by means of a steel angle,
vertical riser, attached to the frame. This device is designed to perform several functions. It is presented in the form of a lever attachment, which is intended for carrying out work on tire dismantling, and also plays the role of a platform on which the disk is installed,
the pipe to which we weld the handle. This pipe acts as a lever when removing tires.

To make such equipment with your own hands, we recommend purchasing high-quality rolled metal. This is due to the fact that during use such a tool will take on a huge load.

Compressor

The characteristics of the compressor are selected for the pneumatic equipment used. Important indicators in this case are the need for continuous operation, compressor power and receiver capacity. On average, the cost of a compressor is from 45,000 rubles. up to 170,000 rub.

Piston compressor KronVuz Air BV300

Cost : 45,000 rub.

Manufacturer : Czech Republic.

Features : Efficient cooling system. Small cast iron parts.

Specifications:

receiver volume 300 l;
productivity 1325 l/min;
pressure 12.5 bar;
mains voltage 380 V;
power 7.5 kW;
rotation speed 2900 rpm;
overall dimensions 1610x590x1170 mm;
weight 288 kg.

Piston compressor FIAC AB 300-858/16

Cost : 90,000 rub.

Manufacturer : Italy.

Features : Cast iron piston block. Drain valve.

Specifications:

receiver 270 l;
productivity 850 l/min;
pressure 16 bar;
power 7.5 kW;
voltage 380 W;
dimensions 1650x510x1150 mm;
weight 205 kg.

Piston compressor Remeza SB4/F-500.LT100

Cost : 120,000 rub.

Manufacturer : Belarus.

Features : Two-cylinder. Belt drive.

Specifications:

receiver 500 l;
productivity 1400 l/min;
pressure 16 bar;
power 11 kW;
voltage 380 W;
dimensions 2000x610x1250 mm;
weight 320 kg.

Piston oil compressor NORDBERG AUTOMOTIVE NC500/1000-15

Cost : 150,000 rub.

Manufacturer : China.

Features : Oil. Horizontal receiver.

Specifications:

productivity 1390 l/min;
receiver volume 500 l;
idle speed 1100 rpm;
working pressure 15 bar;
power 11 kW;
overall dimensions 1980x600x1450 mm;
weight 345 kg.

Piston compressor FIAC ABT 500-1700B/16

Cost : 170,000 rub.

Manufacturer : Italy.

Features : Four-speed. Belt drive type.

Specifications:

receiver 500l;
productivity 1660 l/min;
pressure 16 bar;
power 15 kW;
voltage 380 W;
dimensions 2050x600x1250 mm;
weight 340 kg.

Bottom line

To equip a truck tire service with the necessary machines and tools, an average investment of 360–560 thousand rubles will be required. The exact amount depends on the niche focus on a certain type of truck, the degree of automation of the equipment and its projected service life.

Machines for working with large agricultural vehicles in the maximum configuration will cost the business owner 2.7 million rubles, which is significantly different from the cost of a set of equipment for vans and passenger transport.

Conclusion

If you compare homemade machines and purchased ones, they differ little, except in their appearance. However, the incomparable advantage of own equipment is not only that you can save time and money on a trip to a service center, but also provide tire fitting services to others. Thus, one weekend spent purchasing materials and assembling the device will pay off not only in terms of convenience, but also in terms of money spent.

Sources

https://tokar.guru/samodelkin/samodelnyy-ruchnoy-stanok-dlya-shinomontazha-svoimi-rukami.html
https://tutsvarka.ru/oborudovanie/shinomontazhnyj-stanok
https://autostuk.ru/shinomontazhnyj-stanok-svoimi-rukami.html
https://ooo-asteko.ru/kak-sdelat-shinomontazhnyy-stanok-svoimi-rukami-chertezhi/
https://regionvtormet.ru/stanki-i-oborudovanie/shinomontazh-svoimi-rukami-konstruktsiya-samodelnogo-stanka-protsess-sborki.html