Steel welding 20: implementation rules and possible nuances of the welding process technologies used


Structural alloy steel 20Х

Brand 20Х – purpose

Structural alloy chromium steel 20X is used for the manufacture of case-hardened parts with high surface hardness and low core strength, operating under friction for wear - gears, bushings, sleeves, cages, plungers, disks, levers, and other products.

Steel 20Х - domestic analogues

Rolled metal grade Substitute
20X 12ХН2
15X
18ХГТ
20ХН

Characteristics

Brand GOST Foreign analogues Classification
20X 8731–87 There is Alloy structural steel
4543–71
10702–78

Material 20Х – technological properties

Flock sensitivity Weldability Welding methods Tendency to temper brittleness
insensitive no limits KTS, RDS not inclined

Brand 20X – chemical composition

Mass fraction of elements no more than, %:

Silicon Manganese Copper Nickel Sulfur Carbon Phosphorus Chromium
0,17–0,37 0,5–0,8 0,3 0,3 0,035 0,17–0,23 0,035 0,7–1

Steel 20Х – mechanical properties

Assortment GOST Dimensions – thickness, diameter Heat treatment KCU y d5 sT
mm kJ/m2 % % MPa MPa
Pipes 8731–87 16 431
Bar 4543–71 15 Hardening. Vacation 590 40 11 635 780

Material – hardness, MPa

Assortment GOST HB 10-1
Rolled after annealing 4543–71 179
hardened. 229
The rod is hot rolled. 10702–78 163

Brand – temperature of critical points, 0C

Critical points Ac1 Ac3 Ar1 Ar3 Mn
Temperature 750 825 665 755 390

Steel 20Х – physical properties

T R 109 E 10-5 l a 106 r C
hail Ohm m MPa W/(m deg) 1/Grad kg/m3 J/ (kg deg)
20 2.16 42 7830
100 2.13 42 10.5 7810 496
200 1.98 41 11.6 7780 508
300 1.93 40 12.4 525
400 1.81 38 13.1 7710 537
500 1.71 36 13.6 567
600 1.65 33 14 7640 588
700 1.43 32 626
800 1.33 31 706

Material 20X - exact and closest foreign analogues

England Bulgaria Hungary Germany European Union Poland USA Japan
B.S. BDS MSZ DIN, WNR EN PN JIS
207
20Ch
BC2
20Cr4
20CrS4
20Cr4
20H
5117
5120
5120H
G51170
G51200
H51200
SCr420
SCr420H

Basic properties

The distribution of the metal in question is due to the fact that it has a relatively low cost and is suitable for the manufacture of a wide variety of parts . The main properties include the following information:

  1. Normalization is often carried out as a heat treatment. It makes the material more resistant to mechanical stress.
  2. The specific gravity is 7830 kilograms per cubic meter.
  3. The surface hardness is relatively low, but often this is quite enough for the manufacture of various non-critical parts.
  4. It is possible to carry out cutting processing, for which the metal is preheated.
  5. By adding chromium to the composition, the degree of weldability is significantly increased. An exception is the case when it is necessary to weld parts that have previously undergone a chemical-thermal treatment process.
  6. No tendency to temper brittleness.

In addition, do not forget that the presence of a small amount of chromium in the composition does not lead to increased corrosion resistance. Therefore, steel is not suitable for the manufacture of parts that will be used in an aggressive environment.

Legend

Mechanical properties

HB KCU y d5 sT
MPa kJ/m2 % % MPa MPa
Brinell hardness Impact strength Relative narrowing Elongation at break Yield strength Short-term strength limit

Weldability

No limits Welding with restrictions Difficult to weld
Heating No up to 100–1200С 200–3000С
Heat treatment No There is annealing

20X

  • 20X steel products available:
    Circle
  • Sheet
  • Band
  • Square
  • Hexagon
  • Forging

to make a request

Steel 20X structural alloy chromium

Substitutes: Steel 18ХГТ, Steel 20ХН, Steel 12ХН2, Steel 15Х

Steel 20X is used: for the production of hot-rolled plates; bushings, gears, cages, sleeves, disks, plungers, levers and other cemented parts, which are subject to the requirement of high surface hardness with low core strength; parts operating under conditions of wear and friction; parts of pipeline fittings made of rolled steel; stamped blanks and forgings (heat treatment required: quenching in water and tempering in air).

Specifications

Chemical composition in%
NTDCSPMnCrWVTiSiNiMoCu
TU 14-1-3238-810,17-0,23≤0,030≤0,0300,50-0,800,70-1,00≤0,20≤0,050≤0,0300,17-0,37≤0,30≤0,15≤0,30
GOST 10702-780,17-0,23≤0,035≤0,035≤0,600,70-1,00≤0,20≤0,050≤0,030≤0,20≤0,30≤0,15≤0,30
TU 14-1-4118-86, GOST 4543-710,17-0,23≤0,035≤0,0350,50-0,800,70-1,00≤0,20≤0,050≤0,0300,17-0,37≤0,30≤0,15≤0,30

According to GOST 4543-71, the content in high-quality steel is regulated: P≤0.025%; S≤0.025%; Сu≤0.30%; in especially high-quality steel: P≤0.025%; S≤0.015%; Сu≤0.25%. In accordance with the order, the content of Si=0.10-0.37%, Mn=0.4-0.8% can be set. According to TU 14-1-3238-81, the chemical composition is given for steel grade 20ХА. For steel grade 20ХА-СШ the content is S≤0.015%.

Mechanical properties
Mechanical properties at 20°C
Delivery statusSection (mm)t test
(°C)
holiday temperature
(°C)
sТ |
s0.2 (MPa)
sB
(MPa)
d5
(%)
d4dd10y
(%)
KCU
(kJ/m2)
HBH.R.C.HRBH.V.HSh
Blanks for pipeline fittings. Quenching in water from 880-900 °C (holding time 2.5-4.0 hours, depending on the thickness and weight of the workpiece) + Tempering, air cooling
max 80500-560≥345≥590≥16≥45≥588174-217
Sections (bars). Quenching in water or oil from 880 °C + Quenching in water or oil from 770-820 °C + Tempering at 180 °C, cooling in air or oil
≤15≥635≥780≥11≥40≥579
Sections (bars). Carburization at 920-950 °C, air cooling + Oil quenching from 800 °C + Tempering at 190 °C, air cooling
40-60≥390≥640≥13≥40≥481≥25055-63
Seamless hot-deformed pipes as delivered
Sample≥431≥16
Seamless cold-deformed pipes in the delivered condition, heat-treated (НВ - for wall > 10 mm)
Sample≥431≥17≤179
Mechanical properties of the rod
Delivery statusSection
(mm)
t test
(°C)
holiday temperature
(°C)
sТ |
s0.2 (MPa)
sB
(MPa)
d5
(%)
d4dd10y
(%)
KCU
(kJ/m2)
HBH.R.C.HRBH.V.HSh
Hot-rolled and hot-rolled steel with special surface finishing, heat-treated
Sample≤163
Calibrated and calibrated steel with special surface finish
Hard-worked (without t/o)≥590≥5≥45≤207
After annealing (vacation)≤550≥60≤179
After spheroidizing annealing360-470≥60≤179
Mechanical properties of forgings
Delivery statusSection
(mm)
t test
(°C)
holiday temperature
(°C)
sТ |
s0.2 (MPa)
sB
(MPa)
d5
(%)
d4dd10y
(%)
KCU
(kJ/m2)
HBH.R.C.HRBH.V.HSh
Forgings. Quenching + Tempering
KP 245100-300≥245≥470≥19≥42≥383143-179
KP 275100-300≥275≥530≥17≥38≥333156-197
KP 275<100≥275≥530≥20≥40≥432156-197
KP 315100-300≥315≥570≥14≥35≥333167-207
KP 345100-300≥345≥590≥17≥40≥530174-217
Forgings. Normalization
KP 195100-300≥195≥390≥23≥50≥530111-156
KP 195300-500≥195≥390≥20≥45≥481111-156
KP 195<100≥195≥390≥26≥55≥579111-156
KP 215100-300≥215≥430≥20≥48≥481123-167
KP 215<100≥215≥430≥24≥53≥530123-167
KP 245<100≥245≥470≥22≥48≥481143-179
Mechanical properties depending on tempering temperature
Delivery statusSection
(mm)
t test
(°C)
holiday temperature
(°C)
sТ |
s0.2 (MPa)
sB
(MPa)
d5
(%)
d4dd10y
(%)
KCU
(kJ/m2)
HBH.R.C.HRBH.V.HSh
Rod with a diameter of 25 mm. Quenching in oil from 900 °C + Tempering
200≥650≥880≥18≥58
300≥690≥880≥16≥65
400≥690≥850≥18≥70
500≥670≥780≥20≥71
600≥610≥730≥20≥70
Mechanical properties at elevated temperatures
Delivery statusSection
(mm)
t test
(°C)
holiday temperature
(°C)
sТ |
s0.2 (MPa)
sB
(MPa)
d5
(%)
d4dd10y
(%)
KCU
(kJ/m2)
HBH.R.C.HRBH.V.HSh
A sample with a diameter of 6 mm and a length of 30 mm is forged and normalized. Deformation speed 16 mm/min. Strain rate 0.009 1/s
700≥120≥150≥48≥89
800≥63≥93≥56≥74
900≥51≥84≥64≥88
1000≥33≥51≥78≥97
1100≥21≥33≥98≥100
1200≥14≥25
Technological properties
WeldabilityWeldable without restrictions (except for chemically and thermally treated parts). Welding methods: RDS, KTS.
Tendency to temper brittlenessNot inclined.
Forging temperatureStart - 1260 °C, end - 760 °C. Workpieces with a cross-section of up to 200 mm are cooled in air, while 201-700 mm are subjected to low-temperature annealing.
Flock sensitivityInsensitive.
Critical point temperature
Critical pointTemperature °C
AC1750
AC3825
AR3755
AR1665
MN390
Impact strength
Delivery condition temperature+20-20-40-60
Rod with a diameter of 115 mm. Hardening. Vacation. 280-286280-289277-287261-274
Endurance limit
Heat treatment, steel conditions-1 (MPa)t-1
(MPa)
nsB
(MPa)
s0.2
(MPa)
Normalization. HB 143-179 2351E+7450-590295-395
Hardening. High holiday. HB 217-235 2951E+7690490
Cementation. Hardening. Low vacation. HRCе 57-63 4121E+7930790
Hardenability

Hardening 860 °C.
Hardness for hardenability strips HRCе. Distance from the end, mm/HRCе

1.534.567.5910.513.518
38,5-4934-46,529-4424,5-4022-35,532,5302724,5
Heat treatmentAmount of martensite, %Crete. dia. in water Crete. dia. In oil Crete. hardness, HRCе Dist. from the cooled end, mm
5026-488-2432-36
9012-283-938-42
Physical properties
Test temperature, °C0201002003004005006007008001000
Modulus of normal elasticity (E, GPa)216216213198193181171165143133
Modulus of elasticity under torsional shear (G, GPa)848376747167625550
Density (r, kg/m3)783078307810778077107640
Thermal conductivity coefficient (l, W/(m °C))42424241403836333231
Ud. electrical resistance (R, NΩ m)
Linear expansion coefficient (a, 10-6 1/°С)10,511,612,413,113,613,614
Specific heat capacity (C, J/(kg °C))496508525537567588626626706
Designations
Mechanical properties:
  • sв — Short-term strength limit, [MPa]
  • sT — Yield strength, [MPa]
  • s0.2 - Limit of proportionality (permanent deformation tolerance - 0.2%), [MPa]
  • d5 — Elongation at break, [%]
  • y — Relative narrowing, [%]
  • KCU - Impact strength, [kJ/m2]
  • HB - Brinell hardness, [MPa]
  • HV — Vickers hardness, [MPa]
  • HSh - Shore Hardness, [MPa]

About the chemical composition and physical properties of steel 20x

As can be determined by the name of this brand, this metal has 0.20% carbon and about 1% chromium. These are not the only chemical elements that provide the alloy with its excellent properties:

  • Fe – about 97%
  • Cr – 0.7-1.0%
  • C – 0.17-0.23%
  • Mn – 0.5-0.8%
  • Ni – up to 0.3%
  • Si – 0.17-0.37%
  • S – no more than 0.035%
  • P – no more than 0.035%
  • Cu – no more than 0.3%

This set of elements makes it possible to obtain steel that is insensitive to the formation of flakes, is not prone to temper brittleness and has a hardness of HB 10-1 = 179 MPa. In addition, 20x steel can be welded with virtually no restrictions: the only exceptions are chemically and thermally treated products.

The physical and mechanical properties of chrome alloy grade 20x are presented in the following tables:

Density of carbon steels

The density of carbon steel at room temperature ranges from 7.83 to 7.87 g/cm3. The table shows the density values ​​of the following carbon steels: steel 08KP, steel 08, steel 20, steel 40, steel U8, steel U12.

The density values ​​in the table are indicated depending on the temperature - in the range from 0 to 1100°C. When steel is heated, it becomes less dense. For example, the density of steel 20 is 7859 kg/m3 at a temperature of 15°C, and when heated to a temperature of 1100°C, the density of this steel decreases to 7496 kg/m3.

Table 2. Density of carbon steels
Note: The density of carbon steels in the table is expressed in units of kg/m3.

Steel 20x: areas of application and GOST standards

Structural alloy steel of this type is supplied to the workshops of industrial enterprises in the form of rolled products, the manufacturing technology of which is prescribed in GOSTs: forged blanks are produced in accordance with GOST 1133-71 and 8479-70, rolled sheets - GOST 1577-93 and 19903-74, calibrated rods - GOST 8559-75, 1051-73, 8560-78, 7417-75, etc. Finished products made from this alloy are most often cemented parts and elements, including gears, cages, bushings, sleeves, etc. The main requirements for such products relate to the high surface hardness of the metal against the background of low core strength. In other words, 20x steel is excellent for producing wear-resistant parts that experience frictional forces.

Another area of ​​application for 20x steel is the manufacture of measuring instruments. The cemented alloy makes it possible to make a tool of sufficient hardness (minimum Rc = 56-64) while maintaining its complex configuration and long length.

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