Cold twisting machines

Hebo Russia | Equipment | Production |

|

GERMAN FORGING MACHINES hebö FROM WAREHOUSE IN RUSSIA

Promotion - 20% FOR RUSSIAN MANUFACTURERS!!!

OFFICIAL REPRESENTATION IN RUSSIA SINCE 1994

FORGING LINE BASED ON hebö GERMANY MACHINES IS OFFERED

official representative office in Russia since 1994

GERMAN FORGING BUSINESS MODEL OF THE 21ST CENTURY

technologies from the world leader

Hebö line price 79,453€

on promotion - 20% 63.561€

In rubles at the Central Bank exchange rate on the day of payment

BENDING MACHINE WZT24

hebo machines

This machine is equipped with an SPS2 control unit and a connector with the ability to connect a full line of hydraulic devices. It is possible to connect to the main STM5 machine.

Price: Promotion (20% discount) 15.319 € 12.255 €

More details

MACHINE

WZT24

MAIN BASIC MACHINE STM5

Germany equipment

The flagship of the hebö forging machine line for mass production of the widest range of forged elements. Built-in function for spinning circle, stripe and square. Equipped with a powerful modern engine and speed control.

Price: Promotion (20% discount) 23.795 € 19.036 €

More details

MACHINE

STM 5

TWISTING BLOCK VDZ30

cold forging

Possibility of making baskets of all sizes and shapes. Square torsion up to 30 mm. An indispensable assistant in the manufacture of balusters for stair railings.

Price: Promotion (20% discount) 8.180 € 6.544 €

More details

Features of the method

metal torsion machine

During the cold forging process, a metal rod is simultaneously compressed and bent. Therefore, the parts are more durable than when casting or stamping.

The metal is processed under pressure, the finished part is almost impossible to bend or break. Here lies the catch for a beginner: it will be very difficult to fix a damaged workpiece.

Particular strength allows the use of cold forged products as:

• railings, canopies;
• fences;
• bars on windows, gates;
• furniture (chairs, garden benches, whatnots, tables);
• fireplace grates.

The cold forging tool is very simple. With some turner skills, you can make the necessary devices yourself. Or you can buy ready-made ones:

• gnutik;
• twister (flashlight);
• wave;
• snail.

Each of the tools performs its own function: the bend bends the rod at the desired angle, the snail creates spirals, the wave creates sinusoids and wave-like elements. A twister is used for twisting metal, so read more about it.

MACHINE

SSB 3

FORGING ROLLING BLOCK HPG2B

forging machines

The most reliable and perfect block for metal rolling. Instant replacement of rollers thanks to the universal plug system. Equipped with two drive shafts. A straightening device is installed vertically and horizontally. The square rolling speed on the STM5 forging main machine reaches 850 meters per hour.

Price: Promotion (20% discount) 19.641 € 15.712 €

More details

MACHINE

HPG2B

Request expert advice

ARGUMENTS IN FAVOR OF GERMAN

HEBO RUSSIA SINCE 1994

HEBÖ FORGING EQUIPMENT FOR COLD FORGING OF METAL

forging technologies of the 21st century
When creating a new forging business or modernizing and developing an existing one, a person faces a difficult choice: which equipment to choose?

Specialists of the Russian representative office of the GERMAN PLANT hebö will select the necessary FORGING LINE for your tasks. We guarantee you that by working on German machines for the production of forged elements, your large company or micro enterprise will become competitive in the struggle for the market of your region. By purchasing German equipment, you gain an undeniable advantage in speed of production and precision in the production of each element. The moment you hear that another Belarusian, Chinese or Russian manufacturer is offering an analogue of cold forging machines, stop and think. Don’t rush to buy after hearing the seemingly main argument that the imaginary analogue is cheaper. Study the market, look at the number of operations performed on the machines offered. Pay special attention to the ASSEMBLY QUALITY AND MATERIALS USED in the offered machines.

UNCONDIBLE ADVANTAGES OF GERMAN HEBÖ FORGING MACHINES:

• Aviation steel of a special technology , which excludes residual deformation, splitting under the influence of loads, and deformation under the influence of the production of rolled art. The main processes for manufacturing forged elements using forging equipment involve the method of cold deformation of metal. And only rollers and dies from HEBÖ FACTORY truly meet these requirements. As time has proven, the steel used by Chinese, Belarusian and Russian machine tool manufacturers does not match either the brand or the quality. As a result, within a short time during operation, the rollers and strains wear out.
• Very low power consumption . For example, the WZT24 hydraulic machine using the cold pressure method (without heating the metal) creates a force of 24 tons at a consumption of 2.2 kW (the same as the consumption of one electric kettle). With such energy savings, at the end of the season, funds remain to purchase a new machine or forging unit.
• Accuracy of tolerances eliminates possible mismatches of elements in grooves and holes during operation. All elements are interchangeable and it does not matter which set of equipment they are used in. All forging blocks are easily replaceable and highly productive.
• The structural strength is based on GERMAN safety STANDARDS and is the most reliable in the world. All elements have a multiple safety margin.
• Modern technology provides the user with all the benefits of the achievements of modern FORGING ENGINEERING in his production. German forging equipment uses the most modern ideas and patents.

By carrying out this comparative analysis, we guarantee you that you will make a choice towards a truly high-quality GERMAN FORGING MACHINE FLEET from Hebo. The reason will be the most prosaic. To date, they simply have not yet invented forging equipment that, in terms of its technical characteristics, could really compete with the equipment of the world leader HeboMaschinenFabrik.

01

WHY CHOOSE HEBÖ?

Hebo was the first company in the world to produce a CNC forging machine. Leader in the global metalworking market since 1968.

02

QUALITY OF HEBÖ MACHINES Germany

Hebo forging equipment has been produced exclusively in Germany since 1968.

03

WHY HEBÖ-RUSSIA?

Official representative in Russia and EurAsEC. Consultations, training, service and repair of used Hebo machines.

SERVICES OF HEBO MASCHINEN FABRIK REPRESENTATION IN RUSSIA

SELECTION OF HEBÖ MACHINES

Consultations on the configuration of German forging lines based on the wishes and financial capabilities of each of our clients.

TRAINING OF SPECIALISTS

Qualified training to work on German CNC forging machines at production facilities in Russia and a manufacturing plant in Germany.

WARRANTY SERVICE

German factory warranty for each forging machine and forging components supplied from Germany to Russia and the EurAsEC countries.

REPAIR OF USED HEBÖ MACHINES

Qualified repairs and supply of consumables from the manufacturer's factory in Germany for used heboe machines.

Request expert advice

Assembling the device

This version of the machine is used as an example because of its simplicity. Knowing the basic principles and sequence of equipment design, you can upgrade it at will. To assemble all parts of the equipment into a single whole, you will need to use:

• drill with carbide type drills;
• welding machine;
• a saw cutting metal or a hacksaw;
• metal sheet of the selected size;
• round metal pipe;
• metal rod;
• bearings of different sizes;
• bolts size M8.

To assemble a cold forging machine with your own hands, you need to use a proven sequence of actions:

1. Initially, you need to assemble a stand that will serve as a support. To do this, all its components (pipe sections of the same size and the joints between them at the top and bottom edges) must be connected into a single whole. The design may resemble a stool in appearance. The connection is made using a welding machine, and the sections are cut with a saw.
2. The next step is cutting the metal sheets. You should get circles of equal diameters and four triangles with equal sides. Triangular-shaped elements must be welded to the bottom of the connected pipe structure in such a way that something similar to a pyramid is formed. The base, which has a wider area, must be welded at the central point of the cut circle.
3. Four strips that are located horizontally must be attached to a circle with an already welded element. This should be done using bolts; for this you will need a drill to make the holes.
4. The next step is the construction of the handle. To do this you need to use two rods of different lengths. Their sizes can be determined by correlating them with the diameter of the circle. One rod should be commensurate with the diameter, the other should slightly exceed its size. When bending the first rod, you should maintain an angle of 30 degrees. Then weld both rods to each other, and then weld another rod into the lower part. There should also be a jumper between the first two sections, to which a lever is attached by welding, which should maintain the direction towards the structure made of rods.

A bearing for future directional variability in the device must be attached to the end of the attached lever, as well as to the segment located at the bottom of the structure. The upper section serves as a mount for a metal coil, which must be installed horizontally - it makes it possible to bend the metal. On the lower side of the segment, where there is a free end, a hole should be made equal in diameter to the size of the pipe section.

• The last step in the algorithm of actions when constructing a machine for cold forging with your own hands will be the connection of the designed handle with a part of the device similar to a “pyramid”. These elements are fixed after putting on the handle with a wide-diameter nut, to which it is first necessary to weld a metal circle, which will allow the template itself to be attached to the machine. Next, the “snail” template is attached by welding.

Anyone who decides to take up forging seriously and make a cold forging machine with their own hands should be very scrupulous at the stage of creating drawings and calculations. Otherwise, the creation process is quite simple, and once you understand the principle of equipment design, you can come up with various variations of it that will help improve the product.

Read also:  Cyclone for air purification from dust: purpose, principle of operation, characteristics

Hebö forging equipment and machines

HEBO RUSSIA SINCE 1994

Machines for artistic forging

The HEBO RUSSIA company is the only official representative of HeboMaschinenFabrik on the markets of RUSSIA and the EURASEC countries since 1994. A showroom with working examples of machines has been specially built for customers. By contacting the Moscow representative office of HEBO RUSSIA, you receive a ready-made model of a highly profitable business in the field of forging production. The company's specialists have been trained in Germany and will provide qualified advice on the purchase of artistic forging machines and the organization of production of forged products using German Hebö forging technologies.

HEBO RUSSIA

ORDER TRAINING SERVICE

Homemade “Snails”

In essence, this is a modernized bending machine (pipe bender), but these improvements make it possible to easily make curls from fairly thick rods (up to 10-12 mm cross-section) and repeat them with a high degree of accuracy.

One of the homemade cold forging machines

These cold forging machines have several designs, but the easiest to implement is the one with a round table with a central leg. A lever with rollers on bearings at the end is movably attached to the leg. They make the bending process easier.

The table surface can be made of steel sheet with a thickness of 10 mm or more. For the leg, you can use any thick-walled round pipe. It is important to make the structure stable, since lateral forces will be applied, so side posts, spacers, and a stable base are needed.

Drawing of a cold forging machine “Snail”

It is easier to make a lever from a square pipe with a thick wall - at least 2-3 mm. The cross-section of the pipe is 25*40 mm or so. Attaching the lever to the leg can be done on a bearing, or you can simply take a small piece of thick-walled pipe of a larger diameter, put it on the leg, and weld a stop strip on the bottom so that the lever does not fall down. The option with a bearing gives easier movement, but if there is lubrication, the second option also works.

Lever mounting option

The shape of the lever is also important. The lever is double, the upper part is working, the lower part is supporting. Wherever there are connections, it is advisable to add reinforcement, since the efforts are significant.

The lever must be reliable, with reinforcement

A mandrel or jig is fixed on the table - the shape along which the curls are bent. They are made in different diameters so that you can make curls of different diameters. Such mandrels can be prefabricated to form a larger number of bends. Each such sample must have rods that are installed in holes in the table. This is how this template is fixed. Also, its shape must be designed in such a way that the end of the rod is well fixed in it.

Variant of conductors for the snail

Often, mandrels are machined from a metal circle of a suitable diameter using a grinder, but there are options made of metal with steel plates welded onto it, curved accordingly.

How to make a similar machine for cold forging is in the next video. There is also a good description of how to bring the ends of the workpiece to a decent state - ordinary raw edges look very rough. There is special equipment for processing them, but, as it turns out, you can do it without it.