Cast marble is made from marble chips, which consist of polymerizing chemical components. With the help of such building materials, businessmen make and sell plumbing fixtures, sculptures and other goods. Below, the article talks in detail about how to open the production of cast marble products in Russia: what are the pros and cons of making such a building material, what is its price, and so on.
Advantages and disadvantages of cast marble production.
Colored cast marble has the following advantages:
- has little weight. Cast marble weighs 3–4 kg per 1 sq. m.
- it can be glued to any smooth or rough surface;
- well protected from the destructive effects of precipitation.
The builders are covering the internal room elements with cast marble. This coating is also applied to the outside of the house, including the surface of the foundation.
This type of marble comes in a variety of colors. The master applies various designs to the walls made of this building material.
Cast marble has good consumer characteristics. The production of bathtubs from cast marble is a profitable business. Also, similar material is used in the manufacture of electrolytic baths, facing tiles for floors, foundations, building blocks, etc.
Various contaminants can be easily removed from such marble. It can be easily cleaned and restored to its original appearance.
This building material is environmentally neutral. It is used in the manufacture of decorative coatings for furniture, sanitary ware (cast marble sinks and other sanitary ware), and cladding of various surfaces.
Also, cast stone imitates the following materials: painted quartz, marble pebbles, relict sand, malachite, onyx, jasper. In this case, it is used for the production of decorative products.
However, cast stone has the following disadvantages:
- products made from this material (for example, a sink) do not tolerate sudden changes in temperature;
- It is not recommended to pour boiling water onto a cold sink;
- Do not use abrasive substances on the marble surface; You cannot throw heavy things on a marble product: weights or barbells on the floor made of cast marble.
Reviews from our clients
Feedback on the business plan for the production of paving slabs
The purpose of planning was, on the one hand, to attract financing, and on the other hand, we also wanted to have a clear picture of how we would develop. In the end, I liked the plan. In the business plan for a workshop for the production of paving slabs, I liked the financial model, I liked that it was easy to use, easy to adjust to your needs, and there were no questions about it in the bank either. At the moment, a loan of 19 million rubles has been received. Thank you! This result was obtained, including with your help. Good luck!
Maksimov K.O., Nizhny Novgorod,
Feedback on the business plan for developing a sand quarry for sand extraction
To expand production, we needed to attract investors. More precisely, we had “our own” investor, but in order to work with him we needed a business plan. Representatives of the company plan-pro.ru provided us with invaluable assistance in drawing up this document, as a result of which the investor was satisfied with the quality of the business plan. We received investments worth 40 million rubles for the purchase of new equipment.
Egor Valerievich, Kostroma, General Director
Feedback on a business plan for a concrete plant
We were satisfied with the business plan for the concrete plant. All formulas are easy to use and very simple, all explanations are clear, and any changes can be made to the finished model. In fact, this is the first business plan that has proven to be easy to use and clear to understand.
M. L. Ivanova, Financial Director, World of Construction JSC
Feedback on a business plan for the production of artificial marble
We purchased a ready -made business plan for the production of artificial marble from Plan-Pro to demonstrate to investors and obtain additional financing. It was immediately noticeable that the document was compiled by professionals in their field. Beautiful design, combined with a detailed justification of the chosen concept and an assessment of effectiveness, gave a positive result, and we received investments in the amount of 50 million rubles.
Ryabchikova Anna Yurievna, Project Manager, Volgograd.
Main nuances of production technology
Modern technology for the production of cast marble is considered low-cost and profitable.
In order to open a small workshop, you need to buy or rent a room with an area of no more than 20 square meters. m., for the production of products in large volumes (in series) - about 100 sq. m. Almost any beginning businessman can buy special equipment for the production of goods from cast stone. The cost of marble products directly depends on the price of consumable building materials.
The production of cast marble is a cheap and modern technology. When applying such know-how, the entrepreneur produces products for which demand on the construction market significantly exceeds supply with high profitability. In particular, consumers often buy cast marble shower trays.
As a result, such a businessman will make a profit for many years.
When making goods from cast marble, the entrepreneur uses a mixer that mixes the casting mixture, catalyst and polymer resin, and also uses various brushes and sprayers.
As a result, such a manufacturing technology is inexpensive, because there is no need to do the pouring in a rarefied atmosphere.
Features of the technology for producing marble from concrete
Making marble from concrete with your own hands is not difficult, the main thing is to follow the sequence of actions:
Concrete and cement are pre-screened, removing foreign objects and pebbles from it, and mixed in the selected proportion.- Filler is added.
- The coloring pigment is mixed in with gentle movements (there is no need to make intense movements when stirring, the non-uniform mixture with stains is visually similar to real marble with characteristic veins). It is important not to overdo it with the amount of paint; its amount should be approximately 1% of the total amount of the mixture. Experiments are encouraged, during which several dyes of different shades are added. This approach will allow you to obtain the original color of the marble.
- Add water (1:2 in relation to the dry mixture) - 80% of the total volume, and a plasticizer, mix everything well and leave it alone for a few minutes so that the solution becomes viscous. Next, add another 20% of the remaining liquid.
- The finished solution is shaken and placed on a vibrating table for subsequent compaction;
- The raw materials are poured into molds, the surface of which is covered with plastic film.
To make a layer of artificial marble strong and durable, it is often reinforced. For this purpose, a metal wire is immersed in the solution poured into molds. After complete hardening (checked visually and by touching with a stick - if it is not “recessed”, then the marble is ready), the material is carefully removed from the mold, placed on the table and carefully polished. An angle grinder with diamond discs is suitable for these purposes. As a result, the surface of the material becomes perfectly smooth, and its texture closely resembles natural stone.
The technology for producing artificial marble from concrete allows, in a short period of time, to obtain a material that is not inferior to the original either in terms of aesthetic appeal or strength. The profitability of this type of business depends on the owner, on how competently he organizes the advertising of products and its subsequent sale wholesale and retail. Marble can be sold via the Internet, specialized warehouses and retail outlets. At the initial stages, you can set the price with a minimum markup, and increase it as your client base grows.
Rental, purchase of special equipment and supplies for marble production
In order to start the manual production of cast marble products, you need to open a workshop with an area of 50 square meters. m. Renting such premises will cost a businessman $50–100 per month.
Vibrating tables and other equipment for the production of cast stone goods cost approximately $1,500. Most of this amount will be spent on purchasing 8–9 mm OSB tiles, from which tables are made for drying finished goods.
A novice businessman can start making marble products within 1 week. Cast artificial stone gives a good return on investment, which can be seen in a real example.
In particular, covering the facades of 2 households with an area of 150 square meters with such marble. m. fully recoups all financial investments in production. A businessman spends $500–1,500 on the purchase of all special equipment and molds for producing goods from cast marble.
The composite material has the following composition:
- filler;
- polyester resin;
- gelcoat
Companies that supply consumable building materials for production and manufacture molds provide free consultation to buyer-entrepreneurs on all issues that arise.
Special equipment for the production of cast marble products
Today, the construction market offers a wide range of special equipment for producing products from cast marble.
To start production, a businessman needs to buy the following equipment for cast marble:
- containers for dispensers;
- concrete mixers;
- special molds;
- gelcoat sprayers;
- vibrating table;
- tables for cutting and packaging finished goods.
The price of special equipment for the manufacture of goods from cast stone depends on the brand of equipment, power, etc. The “average” price of 1 machine is 200,000 rubles.
The main consumable item is molds for cast marble. A budding entrepreneur purchases a large number of molds for making artificial stone and products from it.
But this should be done only if the businessman has launched mass production of marble products, because to make marble goods you need to make the molds yourself, taking into account the recommendations of customers.
Marble molds are made in this way: first, a wooden or plaster cast is made, and a polyurethane matrix is cast on its basis.
The costs of purchasing special equipment are significantly lower when running a small private business. In this case, the entrepreneur has such equipment as brushes, molds, stirrers, containers.
When producing goods from cast stone, you don’t have to use molds. In such a situation, the base is placed on a vibrating table and a polymer material is applied to it. However, to expand the product range, it is better to fully equip the workshop!
Equipment for marble production
The machines used in the manufacturing process of the material are compact in size and easy to operate. No preliminary training of personnel is required; if desired, all actions can be performed by 1-2 people.
To start production, you need to buy equipment for the production of artificial marble:
- vibrating table;
- forms;
- mixer or concrete mixer.
A vibrating table is a special design necessary for compacting the concrete mixture. Otherwise, the marble will be loose and susceptible to cracking even under slight mechanical pressure.
The minimum number of molds for a smooth manufacturing process is 10 units. With the expansion of production scales, their number will have to be gradually increased. Forms for the production of artificial marble differ in size and configuration. It is worth purchasing separate products for pouring marble tiles, balusters, paving stones, and borders. The wider the range of products offered to consumers, the higher the profitability of the business. It is better to buy molds made of polyurethane; this material is durable and does not deform even with daily intensive use.
If you don’t have the money for a concrete mixer, you can dispense with it at the first stage of work, but the solution will have to be mixed manually or using a special construction mixer.
The price of equipment for making marble from concrete varies, it depends on the manufacturer, place of purchase, and quality of the product. On average, a vibrating table will cost about 30,000-35,000 rubles, the cost of molds starts from 1,000 rubles per piece, a mini-mixer - approximately 25,000 rubles. It is worth taking into account the prices for finished products - from 380-400 rubles per m². If you produce only 1000 m² of material monthly, then the initial costs will pay off after the first sales.
Sales plan for marble products
The average price of cast marble on the construction market is $10 per sq. m. m. When working with 2 people, you need to release 142 sq. m of marble to cover their salaries. This is the weekly production volume. As a result, the net income of an entrepreneur when manufacturing goods from cast marble at home will be equal to $2000–3000 per month.
A cast marble countertop costs $80 per square meter. m., cost 20–30% of the market price. As a result, the income is $60 per sq. m. m.
To recoup the work of 2 workers, it is necessary to produce 15 square meters. m. countertops. Such orders are placed by kitchen furniture manufacturing companies.
Even making custom-made cast marble products with your own hands can bring a stable income to an entrepreneur. The main thing in this matter is to quickly establish sales of manufactured marble products.
During serial production, the entrepreneur is looking for wholesale buyers. But working manually, it does not meet the requirements of consumers for the shipment of large quantities of goods. Wholesalers and buyers of marble goods are construction companies and shops, construction crews. To start profitable retail production of such a product, you need to open or rent a small pavilion or place at a construction market.
A modern option for promoting your business is to open your own website, where a businessman can not only sell products, but also work on private orders.
Whatever path an entrepreneur takes, he first needs to create a profitable marketing strategy. Even micro-businesses need advertising, otherwise there will be no sales at all.
Advertising for a casting stone business
You can use various platforms to advertise your products. In such a situation, a businessman places advertisements in print media and on the World Wide Web (Internet), posts information leaflets at bus stops and on the doors of apartment buildings, and reports on the production of marble products on radio stations and on TV.
The main advertisement for cast stone products is their quality. If a consumer buys a product that satisfies all his needs, he subsequently recommends it to his friends and family.
You can also advertise your product through construction portals. In such a situation, entrepreneurs cooperate with companies that manufacture furniture.
You can use the Internet and your corporate website as a communication channel. The average cost of advertising your business is $100–500.
What are the benefits of running such a business?
The costs of manufacturing goods from cast marble and products made from it, as the practice of businessmen new to this business have shown, pays off in a short time.
If the company constantly receives new orders, and the marble products produced are shipped to the buyer in full, then such a business consistently produces high incomes already this season.
In order to launch mass production of goods made from cast marble, a businessman needs to fork out 300,000 rubles. A similar business can easily be opened at home without spending even 50,000 rubles.
A new company with 3–5 employees on staff sends up to 500 sq. m. to the construction market. m. cast stone. The company's revenue in a similar situation is 1,000,000 rubles. This is a good profit indicator, taking into account the specifics of the technology and cheap special equipment.
As a result, today marble casting is considered a highly profitable business. After all, the profitability of producing goods from cast marble is 300%. When manufacturing marble products at home, a businessman receives such a profit in 3-4 months, when working with regular clients - in 2 months.
Business is stronger than rocks: polystone, cast marble, artificial porcelain and other “liquid” stones
No more than 100 years ago, in the middle of the 20th century, a subtle but very important revolution took place - chemical! It forever divided people’s everyday life into “before” and “after.” Plastics, plastics, nylon and other synthetic materials have become firmly established in human everyday life. They also expanded the capabilities of the manufacturing business in all areas - from home to new industry solutions.
No matter what anyone says, the generalized “plastic” and “polymers” have driven out most traditional materials, such as natural wood, steel and even stone, from widespread circulation. Instead of solid wood - sawdust with glue, instead of steel - ABS plastic with a “metal” coating, instead of stone - ... and this is what this business idea from hobiz.ru is about.
Today, all objects surrounding a person are not natural materials, but a symbiosis of several fundamental sciences - physics, mathematics and chemistry. The last one is the youngest, but, perhaps, already the main one in this triad of fundamental teachings. It is thanks to it that the life of a modern person has completely changed: the level of comfort has increased, smart gadgets have become a mass phenomenon, and the Internet, despite its physical and mathematical basis, does not work without “chemistry”. For example, the polymer sheath of communication cables, resistant to aggressive environments, is entirely due to chemical science.
Attempts to improve life with the help of various chemical compounds have been made since ancient times. It is enough to remember all the ways to find the philosopher's stone, thanks to which they wanted to turn lead into gold. Pure chemistry in its ancient incarnation. Indistinguishable from magic, but laying the foundation for chemistry as a science. By the way, we must pay tribute to historical myths; in the 20th century, people achieved some success in obtaining gold from other chemical compounds. Thus, during the operation of a nuclear reactor, gold is often obtained. True, it is in negligible concentrations, expensive to extract, and this gold negatively affects the operation of the reactor itself. Historically - a fact, practically - useless.
But speaking about the chemical industry, we can safely mention the noble metal as a comparative degree of the result of the activity. Today, any material, after adding a conditional couple of drops of “chemistry” to it, turns into “gold”. The main thing in such a combination is not the “golden” composition of the original and the resulting one, but the characteristics and scope of the finished product. And here chemistry has no competitors. Plastics, plastics, polymers and adhesives are the basis of everything around us in modern times. But this is pure “chemistry”, first of all, the chemistry of compounds. And now plastic brings in billions of profits, gold is far from that.
Remembering the beginning of this hobiz.ru article, knowing about “chemistry,” you can take a fresh look at wood-metal-stone.
Tree . Chipboard, fibreboard, MDF, OSB and other abbreviations familiar to any home craftsman or builder are nothing more than waste wood chips joined together with special adhesives. Without chemicals, the waste remained woodworking waste for a long time. And today these are valuable materials for construction and finishing. Replacement for natural and expensive wood. Although, you can also use natural wood. As a rule, it cannot do without “chemistry”. Starting from special synthetic antiseptics, ending with adhesive compositions for merging laminated boards, panels, panels and beams made of natural wood.
Metal . “Colored” representatives, such as aluminum and copper, are being replaced by cheaper and lighter composite materials. And for several years now, in everyday life, polypropylenes and low-density polyethylenes have prevailed instead of steel and copper water pipes.
Stone . Today, “chemistry”, in the form of connecting components and adhesive compositions, is the basis of any production, any item where consumer properties, qualities and forms are important. This is, firstly, faster; secondly, it’s simpler; thirdly, it’s cheaper. Such areas as the production of stone, ceramics and porcelain products have not escaped “chemical” modernization.
With the help of certain ether, acrylic, polyurethane and other plastic resins, through simple manipulations available at home, people have learned to imitate stone and produce “stone” products, literally, on their knees. Sometimes without even touching the mineral base of natural stone.
There are many different technologies and methods for such production. Imitating all kinds of textures and compositions - from ordinary stone to valuable mineral compounds and ornamental stones - such as malachite, granite, tourmaline, quartz, jasper, agate and others.
The most popular and modern synthetic material is called Polystone .
What is Polystone: real production technology and cost
Real Polystone is a composite material with characteristics similar to natural stone, but without the disadvantages of the latter. Polystone is not influenced by external factors - it is not afraid of high and low temperatures (and their changes); polystone does not lose its properties at high humidity; he doesn't care about water or aggressive chemicals. Polystone is free of cracks; there are no open pores, flaws or defects on its surface that could lead to mechanical destruction of the material. Polystone is not inferior to natural stone in terms of strength and performance properties. At the same time, it is easily processed like soft coniferous wood - drilled, sawn, sanded.
As soon as you learn about all the advantages of Polystone, you wonder, if it is such an excellent material, why not start your own home business using it? Or not open your own small polystone production business? Make both polystone itself and all kinds of “stone” products from it? Thanks to the unique properties of the material, business success is guaranteed!
On various sites with business ideas other than hobiz.ru, which describe the use of polystone in home business, this is how this business idea is formulated - go to the nearest collective farm market, buy all the necessary components there and do what you want. It can be in the corridor, it can be on the balconies. But in practice, all this is completely different from what is written on such sites. Hobiz.ru will explain why.
First . Polystone or real polystone is a Chinese-made trademark using a patent from DuPont (USA) . Based on a patent, a durable polymer composite is produced in China. The technical and exact name of this product is acrylic solid surface . Commercial name: Polystone. And it became such a popular composite “stone” that polystone became a household name. Like a toilet bowl - from the Spanish name (Unity), in fact the product is called a toilet bowl for collecting feces, urine and sewage; diapers - diapers produced by the Procter&Gamble brand; sneakers - sports shoes from the American shoe manufacturer “Keds”; aspirin is acetylsalicylic acid, a trademark of the pharmaceutical company Bayer. Now you can add polystone to this row.
The approximate method of producing real Polystone is quite vague. The detailed recipe is the secret of patented production.
The basic composition of Polystone is as follows::
